The fan clutch on a Ford 6.0L diesel engine works by using a combination of a mechanical fan clutch and a fan clutch adapter. The fan clutch operates as a thermostatic engine cooling fan, which means it can freewheel at low temperatures and engage when temperatures increase: Freewheeling At low temperatures, the fan clutch freewheels to allow the engine to warm up faster. This reduces the load on the engine. Engaging When temperatures increase, the clutch engages and the fan is driven by the engine's power to move air and cool the engine. Due to this operation, the fan can be calibrated to operate at varying temperatures based on Engine Coolant and Engine Oil Temp.
The fan system is called an electro viscous fan clutch. It differs from a
standard fan clutch simply by the control. The standard clutch uses a
thermostat on the front side to rotate a small shaft which increases the
fan speed depending on the heat coming from the radiator.
The ECM controls the electro-viscous fan clutch engagement. The
control module regulates a 12-volt pulse width modulated signal (PWM)
to the cooling fan relay. The PWM signal determines the ON time of the
relay. As the commanded state of the fan clutch increases, so does the
ON time of the relay. This ON time directly effects the amount of time the
solenoid, which is internal to the fan clutch, is energized. When the
solenoid in the fan clutch is energized, it opens the spring loaded valve
and allows fluid to flow from the storage chamber to the fluid coupling of
the cooling fan clutch, increasing the fan speed. When the solenoid is
de-energized, the spring loaded valve closes, and blocks the path of the
fluid to the fluid coupling of the fan clutch, reducing fan speed.
The fan has the ability to create a feedback signal, so the control module
has an actual fan speed input. This is done with a hall effect sensor
internal to the fan clutch. The control module supplies a 5-volt reference
and a low reference to the hall effect sensor. The hall effect sensor
returns a signal pulse through the cooling fan speed signal circuit in
response to the reluctor track passing by the magnetic field of the hall
effect sensor.
Diagnosis of both fan clutches is similar for the mechanical aspect.
If there is any lateral movement in the drive, then the clutch is in need of
replacement.
The standard fan clutch will typically spin abnormally free when it fails,
and should spin with some resistance normally.
The electro-viscous clutch being electrically controlled had DTC's that will
set if the speed is not what is commanded or there are open circuits to
the sensors.
Leaks on either unit indicate failure of the clutch.